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Recognized as an industry standard, 5S is a system to improve workplace productivity, quality and safety and comprises of five simple steps:

  1. Sort

  2. Set in Order

  3. Shine

  4. Standardise

  5. Sustain

Our programs provide real results within a two day period and are provided with an optional support program to ensure progress is sustained. Many of our programs can be used to support a "Lean" or Competitive Manufacturing Program and may be eligible for funding.

Many of our programs can be used to support a "Lean" or Competitive Manufacturing Program and may be eligible for funding. We also provide 5S programs for the office and administration area, warehousing, construction, mining and repair / maintenance workshops,

Cert III in Competitive Manufacturing 

  • MCMS201A     Sustain process improvements

  • MCMC210A     Manage the impact of change on own work

  • MCMT240A     Apply 5S procedures in a manufacturing environment

Cert IV in Competitive Manufacturing 

  • MCMT401A      Ensure process improvements are sustained

  • MCMT410A      Lead change in a manufacturing environment

  • MCMT432A      Analyse manual handling systems

  • MCMT440A      Lead 5S in a manufacturing environment

  • MCMT441A      Facilitate continuous improvement in manufacturing

Diploma in Competitive Manufacturing 

  • MCMT611A      Manage people relationships

  • MCMT640A      Manage 5S system in a manufacturing environment

To request an information sheet click here

To have a 5S Specialist contact you click here


5S Resources
available from our resource centre include

5S Training Programs

Training Kits

Red Tags

DVD - Videos

5S for the Office
 

5S for the Office

 

 


SORT                                     

Remove from the workplace all items that are not needed.
 - Sorting means leaving only the bare necessities
 - When in doubt, throw it away or “Red Tag” it

Decide what is needed, decide where it is needed, decide how much you need. Use Red Tags to make decisions on items.

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SET IN ORDER              

A place for everything, and everything in its place!

Decide where things should go, label the item and the space. Use colour coding, signage and floor markings.

Consider ergonomics/safety and frequency of use.

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SHINE             

Remove sources of contamination and error.

A clean workplace highlights problems quickly. Often referred to as “Sweep” this stage introduces the concept of visual workplace – any item out of place is quickly detected, and rectified.

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STANDARDISE

Set standards for inspections, cleaning, lubrication and other routine tasks.

An important factor in high performance teamwork is the establishment of standards. High standards ensure that the gains from the pervious 5S activities are locked in and do not slip over time.

The goal is to be “Tour Ready” at any time.

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SUSTAIN                                

Maintain the momentum, your competitors are!

Implement continuous improvement processes to maintain the efforts, regular assessments and Kaizen (Rapid Improvement Events) will ensure that you continue to improve your workplace

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Copyright - Improve Group 2007